What is the emergency repair process after mold failure?

The emergency repair process after mold failure usually includes the following steps:
Emergency preparation:
Establish equipment (mold) spare parts preparation, including a spare parts list (including suppliers and communication channels).
Establish emergency outsourcing manufacturer resources, these outsourcing manufacturers must have business qualifications and be evaluated.
Be prepared to communicate with customers to prevent equipment (mold) failure from affecting delivery.
Emergency notification:
Once the equipment (mold) fails, the information must be reflected to the responsible leader and relevant departments within 10 minutes.
The equipment (mold) supervisor should notify the maintenance worker to rush to the scene to deal with it within 10 minutes.
Formulate emergency measures:
If the equipment (mold) failure requires a long time to repair, the production department will organize an emergency meeting to determine the emergency measures, which may include starting emergency equipment, outsourcing processing, adjusting the operation plan, etc.
Implement emergency:
The relevant departments must implement emergency measures in accordance with regulations. If the effect of the emergency measures cannot meet the customer's requirements, it should be reported to the company's responsible leader in a timely manner.
Tracking:
The General Management Department monitors the emergency implementation process and effect in a timely manner. Once it is found that the emergency plan cannot meet customer requirements, the relevant departments must be organized to re-formulate emergency measures until customer requirements are met.
Fault analysis:
Analyze the nature and causes of mold failures, including defects in design, manufacturing, and installation, improper material selection, wear and deformation during use, etc.

Emergency response procedures:

Operators immediately report to the shift leader after discovering mold failures, including the workshop, equipment number, mold name, fault phenomenon, etc.

The shift leader immediately notifies the on-duty mold maintenance worker by phone and fills out the mold maintenance application form, and then the shift leader goes to the site to confirm the mold failure.

Emergency start:

The emergency repair team leader notifies relevant personnel to arrive at the scene and organizes and coordinates the preparations before the repair.

Emergency action:

According to the division of responsibilities, everyone takes their positions and fully launches the repair work.

On-site recovery:

After the emergency repair of the mold failure is completed, the product trial production inspection should be carried out on the repaired mold to determine the quality and effect of the emergency repair, and the trial production situation should be reported to the equipment manager and general manager.

Emergency end:

The on-duty mold maintenance worker is responsible for online production operation of the repaired mold and observing the operating conditions until the emergency is over.

The above steps constitute the emergency repair process after the mold failure, ensuring that the entire process from fault discovery to repair is effectively managed.